Reznor UDAP Wartungshandbuch

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Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 1
APPLIES TO: Models UDAP and UDAS
Series Fan-Type
Unit Heaters
Installation/Operation FORM RZ-NA I-UDA
C E R T I F I E D
Index (by page)
Burner ...................................... 16, 29
Burner Orifice ............................... 30
Burner Removal .............................. 29
Clearances ....................................... 7
Installation Codes ............................ 2
Combustion Air Proving
(Pressure) Switch ................ 17, 33
Confined Space (UDAP) .................. 8
Dimensions .................................... 4-5
Disconnect, Built-in (UDAS) ... 16, 34
Door Switch (UDAS) ............... 19, 33
Electrical Connections .................. 16
Fan ................................................. 32
Fan Motor ................................. 22, 32
Flame Rollout Switch ............. 18, 34
Gas Piping and Pressures .............. 12
Gas Valve .................................. 22, 33
General ............................................ 2
Hazard Intensity Levels .................. 2
Heat Exchanger Maintenance ......... 29
High Altitude .............................. 6, 14
Ignition System ......................... 19, 31
Limit Control ............................ 18, 33
Location (Heater) .............................. 9
Maintenance Schedule .................. 28
Sound Data ..................................... 6
Startup............................................. 26
Suspending Heater .......................... 4
Technical Data .................................. 6
Thermostat ..................................... 17
Throw ............................................... 9
Transformer .................................... 33
Troubleshooting ....................... 34-36
Uncrating and Preparation .............. 3
Vent System .................................. 34
Venter Motor .................................. 32
Warranty ........................................... 3
Wiring Diagrams ................ 23, 24, 25
Table of Contents
Page
Warnings .............................. 1
Installation/Operation ...2-25
Check/Test/Startup ......26-28
Maintenance/Service....28-36
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in
your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call your fire
department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration,
service, or maintenance can cause property damage, injury,
or death. Read the installation, operation, and maintenance
instructions thoroughly before installing or servicing this
equipment.
WARNING: Gas-fired appliances are not designed for use in
hazardous atmospheres containing flammable vapors or
combustible dust, in atmospheres containing chlorinated or
halogenated hydrocarbons, or in applications with airborne
silicone substances. See Hazard Levels, page 2.
WARNING: Should overheating occur, or the gas supply fail to
shut off, shut off the manual gas valve to the appliance before
shutting off the electrical supply.
WARNING: Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect
the appliance and replace any gas control that has been under
water.
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1 2 3 4 5 6 ... 35 36

Inhaltsverzeichnis

Seite 1 - Unit Heaters

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 1APPLIES TO: Models UDAP and UDAS Series Fan-TypeUnit HeatersInstallation/Operation FORM RZ-NA I-UDAC E R T

Seite 2 - 1. General

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 10WARNINGS: Check thesupporting structure tobe used to verify that ithas sufficient load carry-ing capacity t

Seite 3 - Preparation

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 11FIGURE 7B - SwivelConnectors to Suspend theHeater from 1” Pipe, OptionCK8 (2-pt) or CK10 (4-pt)FIGURE 7A

Seite 4 - 5. Dimensions

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 12Gas Connection (inches) 30 45 60 75 100 125 150 175 200 225 250 300 350 400Natural 1/2 1/2 1/2 1/2 1/2 1/2

Seite 5 - 60-125 Vertical)

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 13FIGURE 10 - Gasconnection is at the pipenipple that extends outsidethe cabinetIllustration shows both ave

Seite 6 - 6. Technical Data

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 1412. Gas PipingandPressures(cont’d)2. Locate the 1/8” output pressure tap on the valve (See FIGURE 11). Turn

Seite 7 - 8. Clearances

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 15High AltitudeCapacity ChangesNormal Input Thermal Output Capacity Minimum Input Normal Input Thermal

Seite 8 - Manual for

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 16All electrical wiring and connections, including electrical grounding MUST bemade in accordance with the Na

Seite 9 - Location

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 17Make sure that the heat anticipator setting on the thermostat is 0.6 amps (or inaccordance with the amper

Seite 10

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 1818. FlameRolloutSwitch -Sizes 30-125only16. CombustionAir ProvingSwitch (cont’d)Sizes 30-125 are equipped w

Seite 11 - Model UDAS

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 19This heater is equipped with a direct spark integrated control module (circuit board).The module monitors

Seite 12 - Gas Connection Size

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 2HAZARD INTENSITY LEVELS1. DANGER: Failure to comply will result in severe personal injury ordeath and/or pro

Seite 13

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 2020. IgnitionSystem(cont’d)Abnormal HeatCycle FunctionsNormal HeatCycle OperatingSequence (cont’d)When the p

Seite 14 - (cont’d)

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 21If flame is not established on the fourth trial for ignition (initial try plus 3 re-tries),the control de

Seite 15 - Capacity Changes

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 22The main operating gas valve is powered by the 24-volt control circuit through thethermostat and safety con

Seite 16 - Connections

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 23FIGURE 15A - Typical Wiring Diagram for Model UDAP or Model UDAS, Single Stage23. Wiring DiagramsVENTERF

Seite 17 - (Pressure

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 24FIGURE 15B - Typical Wiring Diagram for Model UDAP or Model UDAS, Single Stage withOptional Air Recirculat

Seite 18

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 25FIGURE 15C - Typical Wiring Diagram for Model UDAP or Model UDAS, Two Stage Gas ValveVENTERFAN MOTORPRES

Seite 19 - UDAS only

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 2624. CheckInstallationand Startupo Check to be sure that all screws used to hold shipping brackets were re-i

Seite 20

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 274. Turn the gas control knob clockwise to "OFF".5. Wait five (5) minutes to clear out any gas.

Seite 21 - Fault Modes

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 28MAINTENANCEAND SERVICEWARNING: If you turn off the power supply, turn off the gas. See HazardLevels, page 2

Seite 22 - 22. Fan Motor

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 2927. BurnerMaintenanceThis heater is equipped with a TCORE2® burner (patent pending).Inspect the burner/co

Seite 23 - 23. Wiring Diagrams

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 3SpecialInstallations(Aircraft Hangars/Repair Garages/Parking Garages)3. Warranty4. Uncrating andPreparatio

Seite 24 - 23. Wiring Diagrams (cont’d)

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 30Instructions to Re-Install the Burner (Refer to FIGURE 17)1. Attach the Burner Assembly - Holding the ventu

Seite 25 - UDAP & UDAS SERIES

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 3129. IgnitionSystemDSI Integrated Control Module (circuit board) - See FIGURE 19. The modulemonitors the o

Seite 26 - Installation

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 3231. Venter Motorand Wheel30. Fan Motor,Fan Blades,and GuardRemove dirt and grease from the motor, the fan g

Seite 27 - Check installation

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 33FIGURE 22 - Venter WheelPosition on Shaft5/16” (8mm) inside5/16” (8mm) insideVenter Wheel,Sizes 30-75Vent

Seite 28 - NOTE: If replacement

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 34Trial for IgnitionCall for HeatIs there aspark across gap atignitor?Does gasignite?Is there minimumflame cu

Seite 29 - Exchanger

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 35General TroubleshootingThe integrated circuit board monitors the operation of the heater and includes two

Seite 30 - 28. Burner

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 36FOR SERVICE OR REPAIR, FOLLOW THESE STEPS IN ORDER:FIRST: Contact the InstallerName _______________________

Seite 31 - 29. Ignition

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 4RIGHT SIDEVIEW(Access Panel)EFR - HangerDimension for2-pt SuspensionTOP VIEWP and Q -HangerDimensionsfor 4-p

Seite 32 - 1/8 inch

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 5Combustion Air Connection(see Technical Data for size)FRONTVIEWABCDREZNORRIGHT SIDEVIEW(Access Panel)EFThe

Seite 33 - Motor spacing is

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 66. Technical DataSize 30 45 60 75 100 125BTUH 30,000 45,000 60,000 75,000 105,000 120,000kw 8.8 13.2 17.6 22

Seite 34 - FIGURE 18, page 31

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 7If the heater is being installed at an elevation above 2000 ft (610M), the input ratewill have to be derat

Seite 35 - (Circuit Board)

Form RZ-NA I-UDA, P/N 195673 Rev 4, Page 8Confined Space:A space whose volume isless than 50 cubic feetper 1000 BTUH of theinstalled appliance inputra

Seite 36 - 40. Troubleshooting (cont’d)

Form RZ-NA I-UDA, Mfg #195673 Rev 4, Page 9FIGURE 6 - Throw for FanModels UDAP and UDAS10. Unit HeaterLocationLocate the heater so that it is a minim

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